DB-165
High Speed Glass Grinding Machines >
DB-165
Applications
Special purpose machine for Glass Panel, Touch glass, big-size glass panel, automotive panels, automotive glass, 3D curved glass…etc.
> DB-165
Use MITSUBISHI / SIEMENS High-End control system
- Low inertia, high torque motor is used to 3-axis control and 3-axis simultaneous processing.
- Complete PLC human interface detect and display every alarm message.
- Use SIEMENS high-end 5-axis control 840D SL, 5-axis function is completely.
High-rigidity, High-speed design
- Various spindle design: customer can choose ISO10/55000rpm spindle or HSK-E32/30000rpm spindle.
- Auto tool changer device: auto tool changer provides precise Repeatability. Multi-process work piece complete in one time. No need to move work piece.
- 90 ° vertical X-axis structure and anti-standard Z-axis, match vertical beams structural rigidity better than double column ones, provide stable and lightweight performance, effectively inhibit the resonance, arrive at the best cutting surface, extending tool life.
- Each axis equipped 4 precision bearings, backlash error tends to zero after pre-loading pre-tension precision screw.
- Each stack of surface contact is precision shovel to assemble accurately. (Shovel skill is non-temperature processing technology to correct the thermal deformation grinding lead to sophisticated assembly and eliminate machine resonance.)
- Hermetic separate of electrical heat cabinet, which can effectively isolate heat, grease, and increase the stability machine life.
- Well-designed automatic lubrication systems with metal material pipe, so that lubrication problem does not occur on each machine and lubrication pipe burst or aging issues, to ensure the accuracy of transmission parts.
- BALL BAR dynamic laser positioning and dynamic through the circle check make TECH PLUS machines head for international standards.
- This model adopted Moveable Double Column Dual-Servo-Motor Simultaneous Rotating. It decrease the loading space of machine.
Model / Spec. | DB-165 | DB-165 CCD | DB-165AX CCD |
---|---|---|---|
Application | 2D Glass Substrate edge grinding | 2D Printed Glass Substrate edge grinding | 2D Printed Glass Substrate edge grinding 3D Glass Substrate edge grinding |
Controller | M80 | M80 | 840D SL |
X,Y,Z Travel | 1650*1250*180 | 1650*1250*180 | 1650*1250*300 |
B axis | NA | NA | ±95° |
C axis | NA | NA | ±360° |
Table diamension | 1650*1250 | 1650*1250 | 920*730 |
Spindle type | ISO-10 | ISO-10 | HSK-E32 |
Spindle speed | 15000-55000 | 15000-55000 | 6000-30000 |
Spindle motor | 2.7KW | 2.7KW | 5KW |
Auto tool changer | NA | 12T | 12T |
Z axis tool setter | NA | T24E | T24E |
Tool setter contact | NA | φ20 | φ20 |
Machine size | 3600*3200*2650 | 3600*3200*2650 | 3600*3200*2650 |
Machine weight | 14000 kgs | 14000 kgs | 15000 kgs |
CCD | NA | TPS 10um CCD | TPS 10um CCD |
Filter system | NA | 10um | 10um |
Vacuum system | NA | Vacuum+ vacuum stage+ air flotation device | Vacuum+ vacuum stage+ air flotation device |
Positioning accuracy | ±0.015mm | ±0.015mm | ±0.015mm |
Repeatability | ±0.015mm | ±0.015mm | ±0.015mm |
Machining accuracy of glass | ±0.03mm | ±0.03mm | ±0.03mm |
12T Auto tool changer+ auto tool setter(Z axis) |
Vacuum pump+ vacuum stage+ air flotation device |
TPS 10um CCD |
10um filter system |
ISO30+ ISO10 Compound spindle |
Process Examples
Sample : Glass |
High-speed : 12000/60000 rpm |
Cell Phone Panel Processing : Picture A |
Glass : Picture B |
Completed Product